Replacing an entire industrial asset is rarely cost-effective or feasible. Frayon Projects Limited specializes in brownfield facility revamps, life-extension engineering, and structural modernization for operating energy facilities, flow stations, and manufacturing complexes. We execute complex structural upgrades, debottlenecking operations, and capacity expansions while live operations continue nearby, safeguarding current revenue streams while preparing assets for decades of future service.
Scope of Capabilities
- Brownfield De-bottlenecking & Capacity Expansion: Engineering modifications, structural structural expansions, and civil reinforcements required to host higher-capacity process equipment, additional piping lines, or modernized automation panels.
- Structural Rehabilitation of Corroded & Fatigued Assets: In-situ replacement of weakened structural members, column encasement, load-transfer jacking systems, corrosion damage repair, and localized steel reinforcement of active industrial buildings.
- Environmental Containment & Drainage Modernization: Rehabilitation of aged secondary containment zones, oily-water separator (OWS) rehabilitation, replacement of degraded bund-wall linings, and industrial effluent culvert modernization.
- Industrial Space Reconfiguration & Modular Upgrades: Conversion, upgrading, and blast-proofing of control rooms, switchgear shelters, field offices, and operational workshops to comply with modernized international health, safety, and security requirements.
Brownfield Strategy
- Constructability studies aimed at minimizing live facility hot-work and avoiding production shut-ins.
- Phased modernization schedules aligned around planned low-production periods.
- Structural load-transfer jacking procedures that ensure continuous structural integrity during member replacement.